TEXTILE INDUSTRY SOLUTIONS

TEXTILE INDUSTRY SOLUTIONS

Fully integrated systems from start to finish.

Optimak STU modernizes production processes and enhances operational efficiency by offering comprehensive integrated system solutions tailored to the textile and yarn industries. We deliver industrial excellence with innovative automation and logistics solutions at every stage of your operations. Our end-to-end integrated systems help you optimize production processes, increase efficiency, and reduce costs.

End-to-End Solutions Tailored for the Yarn and Textile Industry

End-to-End Solutions Tailored for the Yarn and Textile Industry

This project, which includes horizontal and vertical stretch wrapping of yarn bobbins, introduces a significant innovation to the textile industry. The key features of our project are as follows:

Horizontal and Vertical Stretch Wrapping: Yarn bobbins are securely transported by being stretch-wrapped both horizontally and vertically.

Yarn Weighing: Each bobbin is automatically weighed, and the weight data is recorded into the system.

Gantry-Style Palletizing: Yarn bobbins are automatically placed on pallets, ensuring that the palletizing process is carried out safely and efficiently.

Nonwoven Fabric Palletizing and Stretch Wrapping System

Nonwoven Fabric Palletizing and Stretch Wrapping System

This project, which includes labeling, weighing, palletizing, and stretch wrapping of nonwoven fabric rolls, represents a pioneering application in the textile industry. The key features of our project are as follows:

More Trackable: With the help of a vacuum gripper integrated into a robotic arm, the internal and external labels of the nonwoven rolls were applied to the desired locations, enabling retrospective traceability.
More Flexible: The manufacturer transitioned to more flexible production by slicing nonwoven rolls according to order-based recipes.
More Sustainable: As with every project, we aimed to optimize the potential of our valuable resources by ensuring production was efficient, of standard quality, and cost-effective.
Higher Quality: Thanks to the Weighing Conveyor, it became possible to distinguish between light and heavy rolls and simultaneously produce fabrics for different customers on the same line.

Expertise and Innovation

Expertise and Innovation

Integrated Project Systems

Optimak STU’s integrated systems encompass robotic product feeding, palletizing, boxing, and wrapping processes. Our systems are designed to work seamlessly with industry-leading robotic brands and stand out for their ability to integrate with any production line. This flexibility allows us to quickly adapt to various product types and packaging requirements, ensuring smooth transitions between processes and enhancing operational efficiency.

Product-Specific Grippers

The specialized grippers used in our robots are designed to work seamlessly with bottles of various sizes and shapes, minimizing downtime during product changes. These grippers handle and position products with precision and reliability, maximizing operational efficiency.

Autonomous Mobile Robots and ASRS

Our Autonomous Vehicles (AMR and AGV), which revolutionize in-factory logistics, automate the transportation of products from production lines to storage areas. By eliminating the need for forklifts, these vehicles provide a safer and more efficient transportation process. After the stretch-wrapping process, the products are automatically transported to ASRS (Automated Storage and Retrieval Systems) warehouses by these vehicles, reducing operational costs and enhancing workforce efficiency.

Our high-density storage systems are ideal for bulky products like water bottles. Automated Storage and Retrieval Systems (AS/RS) maximize the utilization of storage space, reduce operational costs, and increase storage capacity. The food industry continuously seeks smarter and safer production processes to meet rising demand and complex logistical needs. In this context, Optimak STU’s autonomous vehicles and smart warehouse systems revolutionize the sector by replacing traditional equipment such as forklifts. Our autonomous vehicles efficiently and safely transport palletized products to storage areas, ensuring operational excellence. These vehicles integrate seamlessly with your production lines and offer a wide range of applications. AS/RS systems further optimize your processes by enabling maximum efficiency in your storage space.

Digital Transformation Solutions

Optimus is an advanced monitoring and management software. It integrates seamlessly with barcode and QR code systems across production lines, ensuring traceability of products within the production and storage processes. Equipped with real-time data analysis and KPI reporting features, Optimus provides critical insights for continuous improvement and operational excellence.

Key Features Offered by Optimus:

  • Object Detection: Optimus utilizes advanced image processing technologies to accurately and swiftly detect objects on production lines. This feature reduces errors in production processes and significantly enhances overall efficiency.
  • Cap Inspection: Monitors whether caps are correctly placed during packaging processes. This ensures product safety and enhances customer satisfaction.
  • Counting and Measuring: Counting and measuring processes on production lines are performed more quickly and accurately with Optimus’s precise algorithms. This optimizes inventory management and material utilization.
  • Anomaly Detection: Identifies any anomalies in the production process at an early stage, enabling timely intervention. This minimizes quality issues and enhances overall product reliability.
  • Occupational Health and Safety: Optimus detects potential safety risks and alerts relevant personnel, helping to prevent workplace accidents and ensuring a safer working environment.
  • Data Analysis and Performance Monitoring: Continuously analyzes production data and provides valuable insights to support decision-making processes. This empowers managers to plan operational strategies more effectively.
  • Barcode and QR Code Integration: Ensures traceability of products at all stages, simplifies logistics and storage processes, and reduces error rates.
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Free Consultation and Offer

To discover the best solution for your projects and receive a free offer, reach out to us at info@tr.optimakstu.com or call us at 0552 811 81 66 . Both terms are suitable, but “Offer” tends to be more conversational and accessible, while “Quotation” might sound more formal or technical

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